Making a whole-wall bookshelf

After watching someone use a radial arm saw on a project, my boys and I picked up an old one on Craigslist for $60. I put a dado blade in it (another $60) to cut grooves in vertical boards for a wall-sized bookshelf. Radial saws are as frightening as they are useful, so I looked for an alternative …

I bought a bunch of good quality 1x3 pine. I squared things up on my too-short 6” jointer and if you look close in the photo, I glued short segments to the long verticals. The gaps are the dimension of the plywood shelves I had in mind. Glued and air nailed. Then ran them through the table saw to clean off glue and hide the joints.

Cut, spaced, and glued boards together to keep them uniform.
Instead of notching boards, I glued board “segments” and left space for the shelves.

I made 10 identical verticals. For visual aesthetics and some utility, I gave the lowest shelves (a little) more height. This way, big and heavy books can go on the bottom. It also somehow appears more balanced this way. I added a space below the bottom shelf to accommodate a cold-air return.

I made the lower shelves slightly taller to give the bottom more weight.

I trimmed out the seven plywood shelves with solid pine edges so that from most angles the shelves look like solid pine shelves. Glued, nailed, sanded.

I ‘over-researched’ deflection in shelves with the approximate weight of our books. 3/4” plywood was chosen and the spans (spacing between the verticals) were carefully considered.

The shelves wouldn’t fit through the door into the room, so the assembly was on-site. Fits were tight on purpose, but I did need to do some sanding to get some shelves to fit in the grooves. Air nailed them once in place.

Assembly on-site.

Finally, and it’s barely visible, I ran two boards diagonally across the back to prevent leaning. They also made it easy to find studs to fasten it to the wall for safety.